Die Cutting & Tape Converting Solutions from Adept
Why convert?
Die-cut tape increases productivity as it is easy to apply and speeds up production. It will also help reduce process costs by saving labour time, product waste, and processing costs. It can also hook attachments and display on-point purchases. Die-cut tape can also bond acoustic panels to walls and mount interior signs and nameplates. It can also be used for vibration-damping purposes on electronic components.
Die Cut Terminology
Overview
Die cutting and tape converting are processes used in manufacturing to cut materials into specific shapes and sizes, often for use in adhesive applications. These processes are commonly used in automotive, electronics, medical, packaging, and more industries.
Die Cutting
Die cutting involves using a die (a specialised tool) to cut materials such as tapes, films, foams, and other substrates into precise shapes and sizes. The die is typically made of metal and is customised to the desired shape. The material to be cut is placed on a flat surface, and the die is pressed onto it, cutting through the material to create the desired shape.
Tape Converting
Tape converting is a subset of die cutting, specifically focusing on converting adhesive tapes into custom shapes and sizes. This process involves die-cutting adhesive tapes and applying various treatments such as slitting, laminating, and printing to meet specific requirements. Tape converting can produce custom tape components tailored to the needs of different industries and applications.
Applications
Die cutting and tape converting have a wide range of applications across various industries, including:
- Automotive: Gaskets, seals, vibration dampening pads
- Electronics: Insulation materials, EMI/RFI shielding, thermal management solutions
- Medical: Dressings, wound care products, medical device components
- Packaging: Custom packaging solutions, adhesive components for packaging assembly
- Construction: Sealing tapes, mounting tapes, weatherstripping
- Aerospace: Gaskets, seals, vibration control materials
Advantages
- Precision: Die cutting and tape converting offer high precision and repeatability, ensuring consistent quality in the final products.
- Customization: These processes allow customising shapes, sizes, and materials to meet specific requirements.
- Efficiency: Die cutting and tape converting are efficient manufacturing processes that can be automated for higher productivity.
- Cost-effectiveness: By optimising material usage and reducing waste, these processes can help lower overall production costs.
Conclusion
Die cutting and tape converting are essential processes in manufacturing, providing precise and customisable solutions for a wide range of applications. Whether creating custom gaskets for automotive applications or producing specialised medical device components, these processes are crucial in enhancing product performance and efficiency across various industries.